Custom Chenille Letter Patches
Custom iron on chenille letter patches are a classic choice for varsity and letterman jackets. The raised chenille texture gives each letter a soft, bold look that stands out on jackets, hoodies, and team apparel. These patches are commonly used by schools, sports teams, and brands that want a traditional varsity style with an easy iron-on application.
If you are exploring other styles or finishes, you can also view our full range of chenille patches, which includes custom shapes, logos, and non-letter designs.
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Low Minimums
Witness the magic of custom patches with no minimums. Craft your distinct style with just 5 patches!
Quick Turnaround
Need it tomorrow? Get it today! Skip the wait with the fast turnaround 7-14 days, delivered.
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Backing Options
Velcro
Chenille patches custom tailored offer versatility, but Velcro backing isn't recommended due to sewing loop requirements. Elevate jackets, accessories, and more with needle-free options for effortless style.
Sticker Backing
Sticker backings add instant elegance without sewing. Just peel, stick, and bam! This temporary sticker is perfect for casual style on outfits, and fun on fabric, scouting uniforms, accessories, and more.
Iron On
Iron-on patches backing becomes the instant fabric friend. Just press and voila, your design sticks like magic. The custom iron-on patches backing are almost permanent and the bond lasts up to 50 washes or more.
Sew On
Sew on patches are classic, sturdy, DIY friendly. Thread and needles create a permanent bond and give a homemade touch. Satisfaction guaranteed with every stitch Swap your style! Velcro patches stick to backpacks, jackets & gear. Sew the loop side & rock on!
Embroidery + Chenille
Add a vintage touch to your chenille patches with embroidery! This embroidery add-on custom chenille patches create unique designs, blending textures seamlessly for your brand's signature.
Double Felt
perience the lavish upgrade of double felt add-on-thicker, sturdier, and oozing luxury. Perfect for intricate details and premium logos
Patch Add-Ons
Customizable Chenille Patch
TAKE THE FIRST STEP ON YOUR PATCH QUEST!
step into an adventure where ordering custom patches is as easy as 1-2-3. In just three simple steps, witness your unique patch designs!
Step 1
Sketch
Step 2
Mockup
Step 3
Patch
How To Order
From design to delivery, our streamlined process ensures perfection every time. Order now and get your favorite patch design in hand!
Placing The Order
Quick, Easy, and Enjoyable Get started on your custom patches! Fill out our quote form. Share your patch style and quantity for a personalized quote.
Sample Approval
Your design, your delight! Crafting perfection just for you! Prioritizing your satisfaction, we present a sample of patches for your approval, offering unlimited revisions until you’re satisfied. Your satisfaction, our commitment!
Production
Patches are almost done! After sample approval, production begins. Choose rush order for quick delivery. Get ready to patch up with printed creations!
Patches Are On The Way!
Quality Checked, Ready to Ship! Your custom patches get the white-glove treatment & shipped straight to your door. Free tracked shipping included!
Get High-Quality Custom Chenille Patches Wholesale
Looking for iron on chenille letter patches for jackets, uniforms, or custom apparel production? We manufacture custom chenille letters with no minimum order, allowing you to test sizes, colors, and layouts before committing to larger quantities. These letter patches are widely used by schools, sports teams, and apparel brands for varsity jackets, hoodies, and outerwear that require a bold, traditional look.
As a reliable custom patch manufacturer, we focus on clean lettering, consistent pile height, and strong heat-seal backing for dependable application. Whether you need a few letters or bulk sets, our chenille letter patches are produced with accuracy and repeat-order consistency in mind.
Order Custom Chenille Patches with No Minimum
Our custom iron on chenille letter patches are available with no minimums, making them suitable for both small projects and larger wholesale needs. From single varsity letters to full name or number sets, each patch is designed for easy heat application while maintaining the classic chenille texture. These patches are commonly applied to letterman jackets, team uniforms, and branded apparel.
We offer flexible sizing, color matching, and border options so your letters look balanced and uniform once applied. With a simple ordering process and reliable production timelines, getting custom chenille letters is straightforward and predictable.
High-end Custom Fuzzy Patches in USA With No Minimum Order Requirements
If you need high-quality iron on chenille letter patches at practical pricing, this service is built for you. Whether you are ordering chenille letters for hats, varsity jackets, or school apparel, we produce clean, durable patches that hold their shape and texture over time. Our no minimum option makes it easy to order a single letter or a complete set.
This approach works well for personal projects, teams, schools, and clothing brands that want flexibility without overcommitting. Each chenille letter patch is made to be easy to apply and consistent across repeat orders.
Frequently Asked Questions
Where does the varsity letter usually go on a letterman jacket?
Most varsity jackets place the main chenille letter on the left chest, but placement really comes down to personal preference. Some people go with a front chest design that runs across the zipper or a full chest patch, while others prefer smaller chenille patches on the shoulder near the bicep. A traditional varsity jacket usually carries more than four or five chenille patches, so layout and balance matter just as much as the letter itself.
Can I iron-on patches onto a letterman jacket?
Yes, it’s common on the wool body. Just avoid applying heat on leather sleeves and always use a pressing cloth.
Iron-on is possible and it’s the most common and best-selling option, but it does come with drawbacks. After four to eight washes, the adhesive can start to weaken and patches may lift. For long-term wear, sewing the patch on is still the best and most reliable option.
Iron-on vs sew-on: what’s better for a letterman jacket?
Sew-on wins any day, even with your eyes closed. Many people still iron the patch first just to hold it in place, then stitch around the edges for extra security and long-term peace of mind.
Can I remove a patch later without ruining the jacket?
Sewn patches can be removed cleanly with a seam ripper. Iron-on patches are a different story. In most cases, trying to remove them with heat ends up damaging the jacket. You can expect adhesive residue, scorch marks, or fabric wear, especially on older or wool-leather varsity jackets.
What’s a common size for chenille letters on letterman jackets?
Most people order chenille patches in the 4 to 6 inch range, depending on jacket size and how bold they want the design to look. For caps, 2 to 3 inches is usually ideal, while jacket patches can go much larger, often up to 14 inches for full chest.
What is that fuzzy material on varsity letters?
It’s usually chenille yarn stitched onto a twill base, and in some cases an appliqué base is used instead, which still gives the patch that raised, fluffy look people expect from chenille.
How much do chenille letter patches cost for a letterman jacket?
Pricing really depends on the design and the quantity. Ready-made chenille letters up to about 6 inches usually run around $3–$4 each. Larger ready-made letters in the 10–14 inch range are typically priced between $7 and $12. Fully custom chenille patches cost more and can range from $15 to $25 per piece depending on size, colors, and complexity.
Why wait? Select your options, share your artwork,and we’ll get you started on your custom products.